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Wednesday, September 26, 2018

How HART Communication Protocol is used in Industrial Measurement

HART (Highway Addressable Remote Transducer) communication protocol is a hybrid of both the analog and digital industrial communication open protocol. HART communicates digital data along the loop conductors in the form of AC signals (audio-frequency tones) superimposed on the 4-20 mA DC current signals. A modem built in the smart transmitter translates these AC signals into binary bits and vice versa.

By connecting a HART communication device at any point along the two-wire cable, any instrument technician can easily configure the transmitter.  Being able to communicate digital data over the same wire pair as the DC power and analog signal makes it possible to communicate self-diagnostics information, alarms, status reports; multiple process variables for example temperature, density etc. to the control system in addition to the original analog signal representing the main process variable. The control system can also communicate to the transmitter using the same digital protocol for example switch between measurement range sets etc. The only limitation of digital communication is the data rate or speed, and not the quantity of the data being transmitted.

The use of HART doesn’t make any changes to the normal series connected circuit configuration of the transmitter, DC supply, and resistor. A HART enabled transmitter is equipped with a inbuilt digital microcontroller managing its functions, and this microcomputer is able to send and receive digital data as AC signals (current pulses in sending mode, voltage pulses in receiving mode) superimposed on the same two wires carrying the 4-20 mA analog signals and DC power.

Any computer device equipped with a HART modem, the configuration software, device description, for that particular instrument may communicate with the HART transmitter if connected in parallel with the transmitter’s loop power terminals.

How HART Communication Protocol is used In Industrial Control

This external computer through the use of HART data transmission, can now monitor details of the transmitter’s operation, configure the transmitter, make changes to its measurement ranges among other additional functions.
The HART modem can be connected anywhere in the circuit electrically parallel to the HART-enable transmitter’s terminals.

How HART Communication Protocol is applied in industrial Control

This flexibility works to the advantage to the instrument technicians enabling them to connect the HART configuration instrument at the most physical convenient location.
HART communicators are battery powered, portable devices built specifically for configuring HART-enabled field instruments. Like PCs they need to be updated with DD files to be able to communicate with the latest models of HART-enabled field instruments.

Key Features of HART communication Protocol includes:
  • Changes to field instruments ranges can be made remotely with the use of HART communicators.
  • Field instruments may be programmed with identification data e.g. tag numbers, corresponding to plant-wide instrument loop documentation.
  •  Diagnostic data may be transmitted by the field device for example out of limit alarms, preventing maintenance alerts, self-test results etc.
  • Technicians may use HART communicators to force field instruments into different manual modes for diagnostic purposes e.g. forcing a transmitter to output a fixed current so as to check calibration of other loop components, manually stroking a valve equipped with a HART capable positioner.



Merits of HART Protocol
HART technology has allowed new features and capabilities to be added on to existing analog signal loops without having to upgrade wiring or change all the instruments in the loop.
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Demerits of HART Protocol
The main disadvantage of HART data communication is the slow speed.  Its bit rate of 1200 bits per second is slow for modern standards.

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