Showing posts with label Power Electronics. Show all posts
Showing posts with label Power Electronics. Show all posts

Sunday, November 18, 2018

How Triacs are used in Industrial Control Applications


The Triac is a three-terminal device that is similar to the SCR except that the Triacs can conduct current in both directions. Its primary use is to control power to AC loads such as turning AC motors on and off or varying the power for lighting and heating systems. The Triac is a solid state device that acts like two SCRs that have been connected in parallel with each other (inversely) so that one SCR will conduct the positive half-cycle and the other will conduct the negative half-cycle. Before the triac was designed as a single component, two SCRs were actually used for this purpose.
The figure 1 below shows the symbol for the triac, and its pn Structure. The terminals of the triac are identified as main terminal 1 (MT1), main terminal 2 (MT2), and gate. The multiple pn structure is actually a combination of two four-layer (pnpn) junctions.


Triacs
Figure 1

As the name suggests, the load current passes through the main terminals, and the gate controls the flow. Figure 2 below shows the equivalent circuit of the triac, which consists of two back-to-back SCRs with a common gate.
Triacs
Figure 2
Operation of the Triac
The operation of the triac can be explained by the two-SCR model in Figure 2.  From the figure, you can see the SCRs are connected in an inverse parallel configuration. One of the SCRs will conduct positive voltage and the other will conduct negative voltage.
When MT2 is more positive, the current flows through first SCR; when MT1 is more positive the current flows through Second SCR.
Unlike the two SCRs, the Triac is triggered by a single gate. This prevents problems of one SCR not firing at the correct time and overloading the other.
The operating characteristics of the Triac are best explained using the characteristic curve shown in Figure 3:


Triacs
Figure 3
In the figure above, you can see that the triac can conduct both positive and negative current. The Voltage is shown along the horizontal x-axis, and current is shown along the vertical y-axis. This diagram also shows a second graph with four quadrants. These quadrants are used to explain the operation of the triac as polarity to its MT1 and MT2 and gate changes.
Notice that the right half of the graph (in quadrant 1) looks just like the SCR curve; no current flows until either the break over voltage is reached or the gate is triggered (indicated by dashed line).
This same pattern is repeated in quadrant 3 (for voltage and current of the opposite direction). Also, like the SCR, once the triac is triggered on, it will remain on by itself until the load current drops below the holding current value (IH)
A Single cycle of AC has a positive and a negative half-cycle. The triac requires a trigger pulse at the gate for each half-cycle and works best if the trigger is positive for the positive half-cycle and negative for the negative half-circle (Although in most cases the triac will also trigger if the gate goes negative in the positive half-cycle and if it goes positive in the negative half-cycle.
Applications of Triacs
The Triac is required in circuits where AC Voltage and Current need to be controlled like the SCR controls dc current. Another difference between the triac and SCR is that the Triac can be turned on either by a positive or negative gate pulse. The gate pulse need only be momentary and the Triac will remain in conduction until the conditions for commutation are satisfied.
A triac can be used as an-off solid-state switch for AC loads or to regulate power to an AC load, such as dimmer switch.
Triacs are available in various packages, some of which can handle currents up to 50 A (which is considerably less than the SCR).
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How Silicon Controlled Rectifiers (SCRs) are used in Industrial Control


Brief Background on Industrial Electronics
Silicon Controlled Rectifiers (SCRs), Triacs and other high –powered transistors are used in many types of circuits to control large voltages and currents. Many of these use 480 VAC 3 Phase circuits and can control over 50 A. These devices offer control circuits for general purpose power supplies, AC and DC Variable speed motor drives, Servo motor controls, Stepper motor controls, high frequency power supplies, welding power supplies etc. In applications like Fs Circuits, where precise voltage and current control is essential, SCRs and thyristors offer reliable performance under demanding conditions. SCRs, Triacs, and any other solid-state devices used for switching larger voltages and currents on and off are commonly called thyristors. Thyristors control switching in an on-off manner similar to a light switch which is different from a transistor that can vary the amount in its emitter-collector circuit by changing the bias on its base. The amount of current that flows through a thyristor must be controlled by adjusting the point in a sine wave where the device is turned on.
Silicon Controlled Rectifiers (SCRs)
The figure 1 below shows a symbol for the SCR and identifies the anode, cathode, and gate terminals. The cathode is identified by the letter C or K. The diagram also shows several types of SCRs.
Silicon Controlled Rectifiers
Figure 1
How Silicon Controlled Rectifiers Work
The SCR acts like a solid-state switch in that the current will pass through its anode-cathode circuit to a load if a signal is received at its gate. The SCR is different from a traditional switch in that the SCR will change ac voltage to dc voltage (rectify) if ac voltage is used as the power supply. The SCR is also different from a traditional switch in that the amount of time the SCR conducts can be varied so that the amount of current provided to the load will be varied from near zero to maximum of the power supply.


Silicon Controlled Rectifiers
Figure 2
The SCR can vary the amount of current that is allowed to flow to the resistive load by varying the point in the positive half-cycle where the gate signal is applied. If the SCR is turned on immediately, it will conduct full voltage and current for the half-cycle (180°). If the turn-on point is delayed to the 90° point in the half-cycle waveform, the SCR will conduct approximately half of the voltage and current to the load. If the turn-on point is delayed to the 175° point in the half cycle, the SCR will conduct less than 10% of the power supply voltage and current to the load, since the half-cycle will automatically turn off the SCR at the 180° point. This implies that the gate of the SCR can be used to control the amount of voltage and current the SCR will conduct from zero to maximum.

You can also read: How Test Diodes are used to Measure loop Currents 
The Operation of SCR explained by the four-layer (Two-Transistor) Model
The SCR is a four-layer thyristor made of PNPN material; in fact the proper name for the SCR is the reverse blocking triode thyristor.
Silicon Controlled Rectifiers
Figure 3
The Figure 3 above shows the PNPN material split apart as two transistors, a PNP and a NPN. The figure (c) shows the SCR as two transistors.
The anode is at the emitter of the PNP Transistor (T2), and the cathode is at the emitter of the NPN transistor (T1). The gate is connected to the base of the NPN Transistor. Since the anode is the emitter of the PNP, it must have a positive voltage to operate and since the cathode is the emitter of the NPN transistor, it must be negative to operate.
When a positive pulse is applied to the gate, it will cause collector current Ic to flow through the NPN transistor (T1). This current will provide bias voltage to the base of the PNP transistor (T2). When the bias voltage is applied to the base of the PNP transistor, it will begin to conduct Ic which will replace the bias voltage on the base that the gate signal originally supplied. This allows the gate signal to be a pulse which is then removed since the current through SCR anode to cathode will flow and replace the base bias on transistor T1.
Methods of turning on an SCR
Normally the SCR is turned on by a pulse to its gate but we have 3 other methods you can also use to turn it on.
These methods include:

  • Exceeding the forward break over voltage
  • By Excessive heat that allows leakage current
  • Exceeding the dv/dt level (allowable voltage change per time change) across the junction.
Methods of turning off/Commutating SCRs
Once an SCR is turned on, it will continue to conduct until it is turned off (commuted). Commutation will occur in an SCR only if the overall current gain drops below unity (1). This means that the current in the anode-cathode circuit must drop below the minimum (near zero) or a current of reverse polarity must be applied to the anode-cathode. Since the ac sine wave provides both of these conditions near the 180° point in the wave, the main method to commutate an SCR is to use ac voltage as the supply voltage. In an ac circuit, the voltage will drop to zero and across over to the reverse direction at the 180° point during each sine wave. This means that if the supply voltage is 60 Hz, this will happen every 16 msec. Each time the SCR is commutated, it can be triggered at a different point along the firing angle, which will provide the ability of the SCR to control the ac power between 0° to 180°. The main drawback with using ac voltage to commutate the SCR arises when higher-frequency voltages are used as the supply voltage. Note that, the SCR requires approximately 3-4 msec. to turn off; therefore the maximum frequency is dependent on the turn-off time.


Silicon Controlled Rectifiers
Figure 4


Figure 4 (a) A switch is used to commutate the SCR in a dc circuit by interrupting current flow.  This type of circuit is used to provide control in alarms or emergency dc voltage lighting circuits, (b)  A series of RL resonant circuit circuit used to commutate an SCR and (c) A parallel RL resonant circuit used to commutate an SCR. 
SCRs are also used in the inverter section where the dc voltage is turned back into ac voltage. Since the devices must provide both the positive and the negative half-cycles, a diode is connected in inverse parallel to provide the hybrid ac switch. This combination of devices is not frequently used currently as larger Triacs and Power transistors can do better job in this kind of applications.
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